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Process |
Machine |
| |
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|
| I. |
Nipping/Smashing |
 SPEED-NIP™
A heavy-duty, horizontal hydraulic press used to compress the
swell in the spine of sewn and adhesive bound book blocks. |
| II. |
Book Block Measuring |
MD-17™(Book
Measuring)
A portable, solid-state unit with no moving parts that measures
the three dimensions of a book block. Controlled by the proven
ABLE™
bindery automation software, it computes, displays and prints
all necessary binding parameters. |
| III. |
Spine Preparation |
MEKANOTCH™
Designed to complement and enhance the adhesive binding technology
by cutting notches to increase the spine area for improved linkage
between paper and adhesive. |
| IV. |
Leaf Attachment |
HANDI-BIND™
A simple machine that can bind a document in 30 seconds by molding
a plastic tube under heat and pressure. |
| |
|
OVERSEWING™
MACHINE
The dominant method of leaf attachment for the library binding
industry for several decades. Produces a flexible strength unequalled
by any other sewing process. |
| |
|
MEKABIND™
An entry-level, self-adjusting double-fan adhesive binder using
a cold emulsion PVA adhesive. |
| |
|
MEKASHOOTER™
A machine that dispenses, cuts and glues backlining material
for application to the spines of bound book blocks. |
| V. |
Rounding & Backing |
See ROUNDER
& BACKER™ |
| VI. |
Headband Application |
HEADBAND-IT™
A semi-automatic, self-adjusting machine that simultaneously
applies headbands to the head and tail of book blocks of different
sizes and thickness with no make-ready or set-up. |
| VII. |
Case Making
|
MIGHT CUT™
A heavy duty, pneumatic cutter capable of cutting simultaneously
two pieces of binders board. |
| |
|
GLUING MACHINES
Gluing machines - using cold emulsion and hot protein adhesives
- are available in various sizes. |
| |
|
LOTEK™ CASE-MAKING GAUGE
Operator skill to visually assemble the boards and spine inlay
onto a glued cover material is eliminated by the use of this
simple and easy-to-operate fixture. |
| |
|
LOTEK™ CORD CUTTER
An optional companion to the LOTEK™
CASE-MAKING GAUGE that will simultaneously cut and dispense
two pieces of head and tail cords to the inlay width. |
| |
|
4-STEP™ (Turning-In)
An entry-level turning-in machine used to accurately turn-in
the edges of a case one edge at a time. |
| |
|
ROLL-IN™
An entry-level turning-in machine that increases productivity
over conventional methods by turning-in two edges of the case
simultaneously |
| |
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ROTARY PRESSES
Rotary presses for pressing the finished case are available
in various sizes. |
| VIII. |
Casing In |
VERSAMATIC™
A single-operator, self-adjusting machine for casing-in different
sizes, thickness and types of paper with no set-up. |
| IX. |
Building-In |
EZ-PRESS™
A modern 21st Century press for in-house repairs and mass book
treatments that increases throughput several folds over the
traditional 19th Century hand press. |
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|
POLYPRESS™
Building-In is one function of this versatile press. Ideal for
hand binders and in-house repairs. |
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|
HYDROPRESS™
A self-adjusting, semi-automatic, heavy-duty, hydraulic twin
press for building-in book blocks of different sizes, thickness
and types of paper to yield high throughputs. |
| X. |
Hot Foil Cover Lettering
|
GEM™
Each individual engraved type piece of this computerized, hot-foil
cover-lettering machine is struck with enough force to penetrate
standard cover materials. The result is a superior quality of
finished product which makes this machine the choice of many
quality-conscious binders. |
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